Veterinary Medicine Prefilled Syringe Dosing System Advanced Vaccine System for Veterinary Use

Warranty: 1 Year
Applicable Industries: Pharmaceutical &Medical
Applicable Syringe Specifications: 0.5-10ml

Product Description

Basic Information Overview

Model NO.
customized
Compressed Air
0.55-0.75MPa 15L/S
Material
Stainless Steel
Capacity
2,400-6,000 Syringes/Hour
Power Supply
3p 380V/220V 50-60Hz 3.5kw
Certification
CE, GMP, ISO
Finished Dosage
Liquid
Specification
3100*1600*1900 mm

Product Description

Prefill Syringe Filling and Sealing Production Line
Veterinary Medicine Prefilled Syringe Dosing System

Filling System 1
Filling System 2
Filling System 3

This machinery is used to automatically fill the pre-sterilized syringe (SCF type) made by major global suppliers. The main process includes:

  • S/S rotating pump with 5 filling nozzles and 4 servo motors for accurate volume adjustment via PLC.
  • Full automatic operation with real-time monitoring of vacuum, nitrogen, and C/A pressure.
  • Suitable for both normal liquids and transparent viscous liquids like ester acid.
  • High plugging reliability with accurate row-by-row movement and bubble control.
  • Stored and retrievable process parameters with timely printing options.

Key Features

  • Precision Filling: Controls bubbles during plugging and monitors the entire process automatically.
  • Advanced Components: Utilizes 5 synchronous filling nozzles and 4 sets of high-quality servo motors for plugging reliability.
  • User-Friendly Interface: SIEMENS color touch screen for real-time status monitoring, fault alarms, and multi-language display.
  • Quality Inspection: MVS (Machine Vision System) for higher acceptability (optional).
  • Hygienic Design: All contact parts are made of SUS 316L and medical silicon rubber. The machine is coated with SUS 304 and 6061 oxidated aluminum alloy.
Machine Detail 1
Machine Detail 2

Application & Technical Use

The prefill syringe filling and sealing machine is designed to automatically handle pre-sterilized syringes through processes including nest-tub feeding, paper-cover opening, vacuum filling, vacuum plugging, and outfeeding. Custom designs are available for various syringe types.

Technical Parameters

Production Capacity2000-3500 Syringes/Hour
Filling Volume0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml
Filling Nozzle5 sets
X Travel Distance900mm
Vacuum Level0 to -98Kpa (0 to -750mmHG)
Compressed Air6Kg/cm², 0.35m²/min
Power Supply380V/220V, 50-60Hz, 5.5KW, 3P
Dimension3050 x 1600 x 1900MM (L x W x H)
Machine Weight950 Kgs

Integrated Engineering Solutions

Engineering Solutions

We provide integrated solutions for worldwide pharmaceutical and medical factories, including clean rooms, auto-control systems, water treatment, and logistics. We customize turnkey projects to meet regulatory requirements and help customers win target markets.

Turnkey Project Scope

  • Project Design & Pharmaceutical Water Treatment
  • Solution Preparation & Production Lines
  • Sterilization & Inspection Packing
  • Clean Room & HVAC Systems
  • Laboratory Instruments & Documentation
  • Installation, Commissioning, and Training

Oversea Projects

Project 1
Project 2
Project 3
Project 4
Project 5
Project 6

Frequently Asked Questions (FAQ)

1. What is the production capacity of this filling machine? The machine can process between 2,400 to 6,000 syringes per hour, depending on the specific configuration and product requirements.
2. Can this system handle highly viscous liquids? Yes, the system is specifically designed to fill both normal liquids and transparent viscous liquids, such as ester acid, without creating bubbles.
3. What materials are used in the construction of the machine? All contact parts are made of high-grade SUS 316L stainless steel and medical silicon rubber. The external coating is SUS 304 and 6061 aluminum alloy.
4. Is the filling volume adjustable? Yes, the filling volume can be precisely set and adjusted through the PLC touch screen interface without the need for manual tools.
5. Does the machine comply with international pharmaceutical standards? Yes, the production line is certified according to CE, GMP, and ISO standards, ensuring it meets strict regulatory requirements.
6. How is the quality of the plugging process ensured? The machine uses a vacuum plugging system and can be equipped with an optional MVS (Machine Vision System) to monitor and ensure higher acceptability of the finished products.

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