Product Description
Prefill Syringe Filling and Sealing Production Line
Veterinary Medicine Prefilled Syringe Dosing System
This machinery is used to automatically fill the pre-sterilized syringe (SCF type) made by major global suppliers. The main process includes:
- S/S rotating pump with 5 filling nozzles and 4 servo motors for accurate volume adjustment via PLC.
- Full automatic operation with real-time monitoring of vacuum, nitrogen, and C/A pressure.
- Suitable for both normal liquids and transparent viscous liquids like ester acid.
- High plugging reliability with accurate row-by-row movement and bubble control.
- Stored and retrievable process parameters with timely printing options.
Application & Technical Use
The prefill syringe filling and sealing machine is designed to automatically handle pre-sterilized syringes through processes including nest-tub feeding, paper-cover opening, vacuum filling, vacuum plugging, and outfeeding. Custom designs are available for various syringe types.
Integrated Engineering Solutions
We provide integrated solutions for worldwide pharmaceutical and medical factories, including clean rooms, auto-control systems, water treatment, and logistics. We customize turnkey projects to meet regulatory requirements and help customers win target markets.
Turnkey Project Scope
- Project Design & Pharmaceutical Water Treatment
- Solution Preparation & Production Lines
- Sterilization & Inspection Packing
- Clean Room & HVAC Systems
- Laboratory Instruments & Documentation
- Installation, Commissioning, and Training
Frequently Asked Questions (FAQ)
1. What is the production capacity of this filling machine?
The machine can process between 2,400 to 6,000 syringes per hour, depending on the specific configuration and product requirements.
2. Can this system handle highly viscous liquids?
Yes, the system is specifically designed to fill both normal liquids and transparent viscous liquids, such as ester acid, without creating bubbles.
3. What materials are used in the construction of the machine?
All contact parts are made of high-grade SUS 316L stainless steel and medical silicon rubber. The external coating is SUS 304 and 6061 aluminum alloy.
4. Is the filling volume adjustable?
Yes, the filling volume can be precisely set and adjusted through the PLC touch screen interface without the need for manual tools.
5. Does the machine comply with international pharmaceutical standards?
Yes, the production line is certified according to CE, GMP, and ISO standards, ensuring it meets strict regulatory requirements.
6. How is the quality of the plugging process ensured?
The machine uses a vacuum plugging system and can be equipped with an optional MVS (Machine Vision System) to monitor and ensure higher acceptability of the finished products.