Marya GMP Standard Pharmaceutical Injection Prefilled Syringe Filling System Manufacturer

Customization: Available
After-sales Service: Field Installation, Commissioning and Training
Warranty: 1 Year Warranty

Product Description

Basic Information
Type
Piston Filling Machine
Automatic Grade
Fully Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Dosing Device
Capacity Cup
Filling Principle
Vacuum
Structure
Linear
Suitable Product Range
0.1-20ml
Control System
PLC Control
Origin
China
Product Description

GMP Standard Pharmaceutical Injection Prefilled Syringe Filling System

The Syringe Filling System is primarily utilized for unpacking, tearing, filling, and plugging disposable syringes in honeycomb trays within pharmaceutical facilities. It is specifically designed for the production and packaging of various aseptic products including vaccines, monoclonal antibodies, small molecule heparin, insulin, and hyaluronic acid.

Syringe Filling System
Technical Parameters
Suitable Product Range0.1-20ml (with appropriate specification parts)
Power Supply380V 50Hz / 4.4kw
Filling Error+/-1%
Compress Air Pressure0.6~0.8MPa 20m³/h
Auto Stoppering Rate>=99.5%
Dimension1630X1320X1700 (mm)
Weight750kg
Performance Features
  • Full compliance with new GMP regulations for design, materials, and manufacturing.
  • Servo control system for automatic honeycomb tray unpacking, film tearing, conveying, filling, and plugging.
  • Capacity ranges from 2,000 to 30,000 bph with 2-10 filling heads.
  • Multiple filling pump options: metal pump, peristaltic pump, or ceramic pump.
  • Advanced protection with laminar flow and risk reduction for particles and contamination.
  • Optional vacuum filling system for highly viscous products.
  • Configurable Open-RABS or fully closed aseptic isolation (Isolator) systems.
  • Intelligent testing devices and PLC automatic control with high-precision color touchscreen.
System Detail 1
System Detail 2
System Detail 3
Workshop & Quality Control
Workshop
Certificate 1
Certificate 2
Project Cases & Global Presence
Project Cases
Global Customers
Packaging & Shipping
Packaging Detail
Frequently Asked Questions
What is the filling range of this syringe filling system?
The system supports a wide filling range from 0.1ml to 20ml by using appropriate specification parts.
Does the machine comply with international pharmaceutical standards?
Yes, the design, materials, and manufacturing of the equipment are strictly in accordance with the latest GMP regulations.
What types of filling pumps are available?
Customers can choose from various types of filling pumps including metal pumps, peristaltic pumps, and ceramic pumps depending on the medicine's characteristics.
Can this system handle high-viscosity liquid products?
Yes, the machine can be equipped with a vacuum filling system specifically designed for filling high-viscosity products.
What is the typical production capacity?
The capacity varies from 2,000 to 30,000 bottles per hour (bph), and the number of filling heads (2-10) is chosen based on the required capacity.
What kind of control system does the machine use?
It features a fully automatic production control system using high-precision PLC and color touchscreen monitoring for intelligent operation.

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