Marya High-End Injectable Filling System for Prefilled Syringes

Customization: Available
After-sales Service: Field Installation, Commissioning and Training
Warranty: 1 Year Warranty

Product Description

📋 Overview & Basic Info
Type
Piston Filling Machine
Automatic Grade
Fully Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Control System
PLC Control
Suitable Range
0.1-20ml
Filling Principle
Vacuum
Structure
Linear
🚀 Product Description
High-end Injectable Filling System for Prefilled Syringes
The Syringe Filling System is mainly used for the unpacking, tearing, filling and plugging of disposable syringes in honeycomb trays in pharmaceutical plants. It is designed for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin, and hyaluronic acid.
📊 Technical Parameters
Suitable Product Range0.1-20ml (change specification parts properly)
Power Supply380V 50Hz
Power4.4kw
Filling Error+/-1%
Compress Air Pressure0.6~0.8MPa 20m³/h
Auto Stoppering Rate>=99.5%
Weight750kg
Dimension1630X1320X1700(mm)
💎 Performance Features
  • Design, materials, manufacturing, assembly and commissioning in accordance with GMP regulations.
  • Adopts servo control system for automatic honeycomb tray unpacking, tearing film, conveying, filling, and plugging.
  • Capacity: 2000-30000 bph; Filling accuracy: ≤ ± 1%.
  • Multiple filling pump options: metal pump, peristaltic pump, ceramic pump.
  • No friction between contact surfaces during transport, protected by laminar flow to avoid contamination.
  • Can be equipped with vacuum filling for highly viscous products and nitrogen filling to isolate medicinal solution from oxygen.
  • Compatible with Open-RABS, Isolator systems, and Class 100 air purification laminar flow.
🏭 Workshop & Quality Control
📜 Certificates
🌍 Project Cases & Exhibition
📦 Packaging & Shipping
Frequently Asked Questions
What is the filling range of this syringe system?
The system supports a filling range from 0.1ml to 20ml, depending on the specifications and change parts used.
How accurate is the filling process?
The filling accuracy is ≤ ± 1%, which varies slightly based on the specific characteristics of the medicine.
Does the machine comply with GMP standards?
Yes, the entire design, material selection, and manufacturing process are in full compliance with the latest GMP regulations.
Can it handle highly viscous products?
Yes, the machine can be configured with a specialized vacuum filling system specifically designed for high-viscosity products.
What types of pumps are available for filling?
We offer several options including metal pumps, peristaltic pumps, and ceramic pumps to suit different medicinal requirements.
What is the production capacity?
The capacity ranges from 2,000 to 30,000 bottles per hour (bph), depending on the number of filling heads selected (2-10 PCS).

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