GMP-Validated Pharmaceutical Injection Prefilled Syringe Filling System with Low Noise

After-sales Service: Field Installation, Commissioning and Training
Certification: CE, GMP, ISO
Condition: New

Product Description

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Basic Information

Model NO.
customized
Voltage
380V
Warranty
1 Year
Applicable Industries
Pharmaceutical & Medical
Syringe Specs
0.5-10ml
Material
Stainless Steel
Capacity
2,400-6,000 Syringes/Hour
Dosage Form
Liquid
Specification
3100*1600*1900 mm
Origin
China
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Product Description

GMP-Validated Pharmaceutical Injection Prefilled Syringe Filling System with Low Noise

This machinery is used to automatically fill the pre-sterilized syringe (SCF type) made by major global manufacturers. The system utilizes S/S rotating pumps and multiple filling nozzles driven by servo motors. Filling volumes are set and adjusted accurately via PLC interface without the need for manual tools.

Prefilled Syringe Filling System
Syringe Filling Operation

Core Features

  • Accurate filling and bubble control during plugging with full process monitoring.
  • Equipped with 5 synchronous filling nozzles and 4 sets of precision servo motors for reliability.
  • S/S rotating pump allows touch-screen volume setup and accuracy tuning.
  • Advanced color touch screen for real-time monitoring of vacuum, nitrogen, and pressure status.
  • Optional Machine Vision System (MVS) to monitor plugging quality and ensure high acceptability.
  • All contact parts constructed from SUS 316L and medical-grade silicon rubber.
Machine Detail 1
Machine Detail 2
Machine Detail 3
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Technical Parameters

Parameter Specifications
Production Capacity2000-3500 Syringes/Hour
Filling Volume0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml
Filling Nozzle5 sets
Vacuum Level0 to -98Kpa
Nitrogen1Kg/cm², 0.1m³/min
Compressed Air6Kg/cm², 0.35m²/min
Machine Weight950 Kgs
Dimension3050 x 1600 x 1900MM
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Integrated Solutions & Turnkey Projects

We provide integrated engineering solutions for worldwide pharmaceutical and medical factories, covering everything from clean rooms to automated logistics.

Engineering Solution Overview
  • Project Design & Clean Room HVAC
  • Pharmaceutical Water Treatment Systems
  • IV Solution Production Lines & Sterilization
  • Stability Chambers & Laboratory Instruments
  • Installation, Commissioning, and Staff Training
Production Line
Quality Control
Facility 1
Facility 2
Facility 3
Final Product Overview

Frequently Asked Questions

What syringe types are compatible with this filling system?

The system is designed to automatically fill pre-sterilized syringes (SCF type) with specifications ranging from 0.5ml to 10ml.

Can this machine handle viscous liquids?

Yes, in addition to normal pharmaceutical liquids, the system is suitable for filling transparent viscous liquids such as ester acid.

What materials are used for the machine's construction?

All contact parts are made of SUS 316L stainless steel and medical-grade silicon rubber. The exterior is coated with SUS 304 and aluminum alloy for GMP compliance.

How is the filling accuracy maintained?

The system utilizes high-precision servo motors and S/S rotating pumps. Adjustments can be made directly via the PLC touch screen for consistent accuracy.

Does the system provide real-time monitoring?

Yes, it features a Siemens color touch screen for real-time monitoring of vacuum pressure, nitrogen levels, and fault alarms with specific position indications.

Is there a system to ensure plugging quality?

We offer an optional Machine Vision System (MVS) that monitors plugging quality in real-time to ensure the highest product acceptability rates.

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