Marya Veterinary Medicine Prefilled Syringe Filling System for Syringe Filling Production Line

Customization: Available
After-sales Service: Field Installation, Commissioning and Training
Warranty: 1 Year Warranty

Product Description

Basic Information
TypePiston Filling Machine
Automatic GradeFully Automatic
Material TypeLiquid
Filling Valve HeadMulti-Head
Feed Cylinder StructureMulti-Room Feeding
Dosing DeviceCapacity Cup
Filling PrincipleVacuum
StructureLinear
Packaging MaterialPlastic
Suitable Product Range0.1-20ml
Control SystemPLC Control
Production Capacity10000 PCS/Month
Product Description

Prefilled Syringe Filling System for Syringe Filling Production Line

The Syringe Filling System is mainly used for the unpacking, tearing, filling and plugging of disposable syringes in honeycomb trays in pharmaceutical plants. It's designed for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin, and hyaluronic acid.

Syringe Filling System Overview
Technical Parameters
Suitable Product Range0.1-20ml (change specification parts properly)
Power Supply380V 50Hz
Power4.4kw
Filling Error+/-1%
Compress Air Pressure0.6~0.8MPa 20m³/h
Auto Stoppering Rate>=99.5%
Single Machine Noise<=70dB
Weight750kg
Dimension1630 X 1320 X 1700 (mm)
Performance Features
  • Design and manufacturing in accordance with GMP regulations.
  • Servo control system for automatic honeycomb tray unpacking, film tearing, filling, and plugging.
  • Capacity range: 2000-30000 bph.
  • Filling head options: 2-10 PCS depending on capacity.
  • Multiple pump options: Metal, peristaltic, or ceramic pumps.
  • High accuracy: Filling accuracy ≤ ± 1%.
Servo Control System
Vacuum Filling System
  • Stopper protected by laminar flow to avoid contamination.
  • Servo-driven main components located below the frame to prevent environmental pollution.
  • Configurable CIP/SIP and nitrogen filling units.
  • Vacuum filling system available for highly viscous products.
  • Class 100 air purification laminar flow system compatible.
  • "No bottle, no filling" and "No bottle, no capping" smart sensors.
  • Collaborative robot technology for full process automation.
  • Automatic calibration of filling volume.
  • Fully closed aseptic isolation (Isolator) and bag-in-bag-out (BIBO) systems.
  • PLC automatic control with high-precision color touchscreen monitoring.
PLC Control Interface
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Frequently Asked Questions
Q1: What is the filling volume range of this machine? A: The machine supports a wide filling range from 0.1ml to 20ml by changing the specification parts appropriately.
Q2: Does the equipment comply with international pharmaceutical standards? A: Yes, the design, materials, and manufacturing of the filling machine are strictly in accordance with the latest GMP regulations.
Q3: What types of liquids can be processed? A: It is ideal for aseptic products including vaccines, monoclonal antibodies, insulin, and high-viscosity products like hyaluronic acid.
Q4: How accurate is the filling process? A: The machine offers high precision with a filling error of less than +/-1%, depending on the medicine's characteristics.
Q5: Can the system be customized for specific production needs? A: Yes, we can customize relevant product configurations, such as the number of filling heads or the type of pump, based on the customer's actual requirements.
Q6: What automation features are included for safety? A: The system includes "no bottle, no filling" logic, automatic protection via PLC control, and can be equipped with full aseptic isolation (Isolator) systems.

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