Marya Pharmaceutical Injection Prefilled Syringe Filling System with 24/7 Technical Support

Customization: Available
After-sales Service: Field Installation, Commissioning and Training
Warranty: 1 Year Warranty

Product Description

Basic Information
Type
Piston Filling Machine
Automatic Grade
Fully Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Multi-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Vacuum
Structure
Linear
Packaging Material
Plastic
Control System
PLC Control
Suitable Range
0.1-20ml
Origin
China
Product Description

Pharmaceutical Injection Prefilled Syringe Filling System

This Syringe Filling System is primarily designed for the unpacking, tearing, filling, and plugging of disposable syringes in honeycomb trays within pharmaceutical facilities. It is ideally suited for the production and packaging of various aseptic products, including vaccines, monoclonal antibodies, small molecule heparin, insulin, and hyaluronic acid.

Syringe Filling System Overview
Technical Parameters
Suitable Product Range0.1-20ml (change specification parts properly)
Power Supply380V 50Hz
Power4.4kw
Filling Error+/-1%
Compress Air Pressure0.6~0.8MPa 20m³/h
Auto Stoppering Rate>=99.5%
Single Machine Noise<=70dB
Weight750kg
Dimension1630X1320X1700(mm)
Performance Features
  • Compliance with new GMP regulations for design, materials, and manufacturing.
  • Servo control system for automatic honeycomb tray unpacking, film tearing, conveying, and filling.
  • Applications: 1ml - 20ml with capacity up to 30,000 bph.
  • Filling accuracy: ≤ ± 1% depending on medicine characteristics.
  • Options for metal, peristaltic, or ceramic filling pumps.
  • Integrated intelligent testing devices at core stations.
  • Laminar flow protection for stoppers to avoid particle contamination.
  • Main drive components are servo-driven and located to avoid environment pollution.
Servo System Detail
Filling Process Control
  • Configurable CIP/SIP and nitrogen filling units for oxygen isolation.
  • Vacuum filling system available for highly viscous products.
  • Open-RABS isolation and Class 100 air purification laminar flow systems.
  • Linked bottle squeeze stop and "no bottle no filling" safety functions.
  • Robotic collaborative control for tearing film and weighing.
  • High-precision color touchscreen PLC control and monitoring.
Advanced Filling Technology
Manufacturing Excellence & Support
Certifications & Global Projects
Packaging & Shipping
Logistics and Packaging
Frequently Asked Questions
Q1: What is the filling accuracy of this syringe system? A: The system achieves a filling accuracy of ≤ ± 1%, depending on the specific characteristics of the medicine being processed.
Q2: What sizes of syringes can the machine handle? A: It is designed for a range of 0.1ml to 20ml, with proper specification part changes for different sizes.
Q3: Does the equipment comply with international pharmaceutical standards? A: Yes, the design, manufacturing, and assembly are strictly in accordance with the latest GMP regulations.
Q4: What are the options for filling pumps? A: Customers can choose from various pump types including metal pumps, peristaltic pumps, and ceramic pumps based on their application.
Q5: Is it possible to fill highly viscous products? A: Yes, the system can be equipped with a vacuum filling unit specifically designed for highly viscous liquid products.
Q6: What is the production capacity of the system? A: The machine offers a scalable capacity ranging from 2,000 to 30,000 bottles per hour (bph).

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