Iven GMP Approved Sterile Prefilled Injector Filling Systems/Serum Disposable Prefilled Syringe Filling System with High Performance

After-sales Service: Field Installation, Commissioning and Training
Certification: CE, GMP, ISO, GMP
Condition: New

Product Description

📑 Basic Info.
Model NO.
customized
Voltage
380V
Warranty
1 Year
Applicable Industries
Pharmaceutical & Medical
Syringe Specs
0.5-10ml
Compressed Air
0.55-0.75MPa 15L/S
Material
Stainless Steel
Capacity
2,400-6,000 Syringes/Hour
Power Supply
3p 380V/220V 50-60Hz 3.5kw
Finished Dosage
Liquid
Specification
3100*1600*1900 mm
Origin
China
📦 Product Description

GMP Approved Sterile Prefilled Injector Filling Systems / Serum Disposable Prefilled Syringe Filling System

Filling System 1
Filling System 2
Filling System 3

This machinery is used to automatically fill the pre-sterilized syringe (SCF type) made by major global suppliers. The main process includes:

Auto De-bagging | Auto Tub Opening | PFS Filling & Stoppering Outfeeding

Operation Detail

S/S rotating pump, 5 filling nozzles, and 4 servo motors allow filling volume to be set and adjusted accurately on PLC without tools. Full automatic operation monitors vacuum pressure, nitrogen pressure, C/A pressure, and includes fault alarms with position indication.

⭐ Key Features
  • Accurate filling and bubble control during plugging. Suitable for normal and transparent viscous liquids like ester acid.
  • 5 syno filling nozzles with 4 sets of servo motors for accurate row-by-row moving.
  • S/S rotating pump with touch-screen volume setup and accuracy tuning.
  • Color touch screen for real-time monitoring of operating status and fault records in multi-languages.
  • Plugging quality monitoring with MVS (machine vision system) for higher acceptability (Option).
  • All contact parts made of SUS 316L and medical silicon rubber.
Features Detail
🛠️ Application
Application view

Prefill syringe filling and sealing machine is used for pre-sterilized syringes (SCF type). Processes involve: syringe nest-tub feeding, paper-cover opening/throwing, vacuum filling, vacuum plugging, and nest-tub outfeeding.

Customer-designed options are available for other types of syringes.

📊 Product Parameters
Production Capacity2000-3500 Syringes/Hour
Filling Volume0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml
Filling Nozzle5 sets
X Travel Distance900mm
Vacuum Level0- -98Kpa (0- -750mmHG)
Nitrogen1Kg/cm², 0.1m³/min, 0.25u
Compressed Air6Kg/cm², 0.35m²/min
Power Supply380V/220V, 50-60Hz, 5.5KW, 3P
Dimension3050 x 1600 x 1900MM (L x W x H)
Machine Weight950Kgs
🌐 Engineering Solutions
Solution Overview

Turnkey Project for IV Solution Plant

We provide integrated engineering solutions including clean rooms, auto-control systems, water treatment, filling and packing, automatic logistics, and central laboratories. We customize solutions for turnkey projects according to regulatory requirements.

  • Project Design
  • Pharmaceutical Water Treatment
  • Solution Preparation
  • Production Line
  • Sterilization
  • Clean Room & HVAC
  • Installation & Training
  • Qualification Documentation
🌍 Oversea Projects
Project 1
Project 2
Project 3
Project 4
Project 5
Project 6
❓ FAQ
1. What is the production capacity of the syringe filling system? The system can handle between 2,000 to 3,500 syringes per hour depending on the specific product and configuration.
2. What types of liquids can this machine fill? It is suitable for both normal liquids and transparent viscous liquids, such as ester acid and serums.
3. What materials are used in the construction of the machine? All contact parts are made of SUS 316L stainless steel and medical-grade silicon rubber. The exterior is coated with SUS 304 and 6061 aluminum alloy.
4. Is the filling volume adjustable? Yes, the filling volume can be adjusted accurately via the PLC touch screen interface without the need for additional tools.
5. Does the system include quality monitoring? The system offers an optional Machine Vision System (MVS) to monitor plugging quality and ensure a higher acceptability rate.
6. Is this system compliant with GMP standards? Yes, the system is GMP approved and designed for sterile prefilled injector filling requirements.

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