GMP Certified Pharmaceutical Injection Prefilled Syringe Filling System

After-sales Service: Field Installation, Commissioning and Training
Certification: CE, GMP, ISO, GMP
Condition: New

Product Description

Basic Info

Model NO.
customized
Voltage
380V
Warranty
1 Year
Applicable Industries
Pharmaceutical & Medical
Syringe Specifications
0.5-10ml
Compressed Air
0.55-0.75MPa 15L/S
Material
Stainless Steel
Capacity
2,400-6,000 Syringes/Hour
Power Supply
3p 380V/220V 50-60Hz 3.5kw
Finished Dosage Form
Liquid
Transport Package
Wooden Case
Specification
3100*1600*1900 mm
Origin
China

Product Description

GMP Certified Pharmaceutical Injection Prefilled Syringe Filling System
Filling System 1
Filling System 2
Filling System 3

This machinery is used to automatically fill the pre-sterilized syringe (SCF type) made by BD, BG, SCHLTT etc. The main process includes:

  • Auto De-bagging
  • Auto Tub Opening
  • PFS Filling, Stoppering & Outfeeding
System Detail
  • S/S rotating pump: 5 filling nozzles with 4 servo motors. Volume set accurately on PLC.
  • Fully Automatic: Monitors vacuum pressure, nitrogen pressure, C/A pressure, and fault alarms.
  • Versatile: Suitable for normal liquid and transparent viscous liquids like ester acid.
  • High Reliability: Accurate row-by-row moving during filling to ensure no bubbles.
  • Data Management: Process parameters can be printed, stored, and retrieved.
System Operation
System Application

Product Parameters

Production Capacity2000-3500 Syringes/Hour
Filling Volume0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml
Filling Nozzle5 sets
X Travel Distance900mm
PrinterHot-sensible printing, width 56mm, max. 20 letters per line
MVS Resolution (Option)752*480 dpi
Vacuum Level0- -98Kpa (0- -750mmHG)
Nitrogen1Kg/cm², 0.1m³/min, 0.25u
Compressed Air6Kg/cm², 0.35m²/min
Power Supply380V/220V, 50-60Hz, 5.5KW, 3P (Incl. vacuum pump)
Dimension3050 x 1600 x 1900MM (L x W x H)
Machine Weight950Kgs

Engineering Solutions

Engineering Flow

Integrated engineering solutions for pharmaceutical and medical factories include clean rooms, auto-control monitoring, water treatment, filling and packing systems, and central laboratories. Solutions are customized to regulatory requirements and individual customer demands.

Turnkey Projects Include:

  • Project Design
  • Water Treatment
  • Solution Preparation
  • Production Lines
  • Sterilization
  • Clean Room & HVAC
  • Lab Instruments
  • Documentation & Qualification
  • Installation & Training
  • After-sales Service
Project 1
Project 2
Project 3
Project 4
Project 5
Project 6

Frequently Asked Questions

What range of syringe sizes can the system handle?
The system is designed for pre-sterilized syringes (SCF type) with specifications ranging from 0.5ml to 10ml, and can be customized for other types.
Is the machine suitable for high-viscosity liquids?
Yes, the system is suitable for filling both normal liquids and transparent viscous liquids, such as ester acid, ensuring no bubbles during the process.
How is the filling accuracy controlled?
Filling is controlled by 4 sets of servo motors and S/S rotating pumps. Parameters are set and adjusted via a Siemens color touch screen without the need for tools.
What materials are used for parts that contact the product?
All contact parts are made of SUS 316L stainless steel and medical-grade silicon rubber to comply with pharmaceutical standards.
Does the system support process monitoring?
Yes, it features a real-time monitoring system for vacuum pressure, nitrogen pressure, and C/A pressure, along with fault alarms and optional Machine Vision Systems (MVS) for quality control.

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