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Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service
Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service
Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service
Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service
Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service
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Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service
Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service
Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service
Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service
Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service

Automated Vacuum Prefilled Syringe Filling and Capping System with Good Service

After-sales Service: Field Installation, Commissioning and Training
Certification: CE, GMP, ISO
Condition: New
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Product Description

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Overview

Basic Info.
Model NO.
Customized
Voltage
380V
Warranty
1 Year
Industries
Pharmaceutical & Medical
Syringe Specs
0.5-10ml
Compressed Air
0.55-0.75MPa 15L/S
Machine Material
Stainless Steel
Capacity
2,400-6,000 Syringes/Hour
Power Supply
3p 380V/220V 50-60Hz 3.5kw
Finished Dosage
Liquid
Packaging & Delivery
Package Size
200.00cm * 150.00cm * 1.00cm
Gross Weight
1000.000kg
Transport Package
Wooden Case
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Product Description

Automated Vacuum Prefilled Syringe Filling and Capping System

Prefilled Syringe System 1
Prefilled Syringe System 2
Prefilled Syringe System 3

This machinery is used to automatically fill the pre-sterilized syringe (SCF type) made by major global manufacturers. The main process includes: Auto De-bagging, Auto Tub Opening, PFS Filling & Stoppering, and Outfeeding.

Filling Process
  • S/S rotating pump with 5 filling nozzles and 4 servo motors.
  • Filling volume adjusted accurately on PLC without tools.
  • Full automatic operation monitoring vacuum, nitrogen, and C/A pressure.
  • Suitable for normal and transparent viscous liquids (e.g., ester acid).
  • Plugging reliability with no bubble formation during operation.
Key Features
  • Precision Control: 4 sets of YASUKAWA servo motors for accurate filling and plugging.
  • User-Friendly Interface: SIEMENS color touch screen for real-time monitoring and multi-language display.
  • Quality Assurance: Optional MVS (machine vision system) for monitoring plugging quality.
  • Hygienic Design: Contact parts made of SUS 316L and medical silicon rubber; exterior coated with SUS 304.
  • Data Management: Process parameters can be printed, stored, and retrieved.
Machine Features
Applications
Application

Designed for pre-sterilized syringe (SCF type) pre-filling and sealing. Handles the entire workflow from nest-tub feeding and paper-cover opening to vacuum filling and plugging. Custom designs are available for other syringe types.

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Product Parameters

Production Capacity2000-3500 Syringes/Hour
Filling Volume0.1-0.5ml, 0.5-3ml, 3-10ml, 10-30ml
Filling Nozzles5 sets
X Travel Distance900mm
Vacuum Level0 to -98Kpa (0 to -750mmHG)
Nitrogen1Kg/cm², 0.1m³/min
Compressed Air6Kg/cm², 0.35m²/min
Power Supply380V/220V, 50-60Hz, 5.5KW, 3P
Dimension3050 x 1600 x 1900MM (L x W x H)
Machine Weight950 Kgs
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Integrated Engineering Solutions

Engineering Solutions

We provide integrated engineering solutions for worldwide pharmaceutical and medical factories, including clean rooms, auto-control systems, water treatment, filling and packing systems, and central laboratories. We customize turnkey projects to meet specific regulatory requirements and customer demands.

Turnkey Project Scope (A to Z)
  • Project Design
  • Pharmaceutical Water Treatment
  • Solution Preparation
  • IV Solution Production Line
  • Sterilization Systems
  • Inspections & Packing
  • Clean Room & HVAC
  • Stability Chambers
  • Laboratory Instruments
  • Documentation & Qualification
Global Projects
Overseas Project 1
Project Detail 1
Project Detail 2
Project Detail 3
Project Detail 4
Project Detail 5
Quality Banner
Frequently Asked Questions
What syringe specifications are compatible with this system?
The system is designed for pre-sterilized syringes (SCF type) ranging from 0.5ml to 10ml, with customizable options for other sizes.
Can the machine handle high-viscosity liquids?
Yes, it is specifically designed to fill both normal liquids and transparent viscous liquids such as ester acid.
How is filling accuracy maintained?
The machine uses 4 sets of precision servo motors and an S/S rotating pump. Parameters are set via a PLC interface for tool-free adjustment.
What is the production capacity?
The standard capacity is between 2,400 to 6,000 syringes per hour, depending on the specific model and product characteristics.
Is there a system to prevent bubbles during filling?
Yes, the system utilizes vacuum filling and vacuum plugging technology to ensure zero bubbles and high plugging reliability.
What materials are used for parts that contact the product?
All contact parts are manufactured from high-grade SUS 316L stainless steel and medical-grade silicon rubber to ensure safety and hygiene.

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