Customizable Syringe Filling Production Line (1ml to 20ml)
The pre-filled syringe filling and stoppering production line is used for the sterile filling of RTU pre-filled syringes, RTU vials, and RTU cartridges. It can automatically complete unpacking, filling, stoppering and other process steps, and is widely used in pharmaceutical, cosmetic medicine, medical and other industries.
It can accurately fill small doses of drugs, such as vaccines and biological products, antithrombotic drugs, and cosmetic medicine products into containers to ensure precise dosage. Additionally, it effectively isolates equipment from the external environment, preventing drug pollution and improving clinical convenience.
Key Features
- High Precision: Ceramic plunger pump for accurate dosage control.
- Efficiency: Caters to medium to high-speed production needs.
- Sterile Operation: Maintains a sterile environment to prevent contamination.
- Intelligent Control: Automatic monitoring and easy operation.
- Regulatory Compliance: Meets GMP, FDA 21CFR part 11 requirements.
- Modular Design: Allows for easy upgrades and adaptability.
- Easy Maintenance: Designed for quick disassembly and cleaning.
- Safety: Includes stopper missing detection and overload protection.
Optional Configurations
- Nitrogen Filling System: For antioxidant requirements.
- Vacuum Filling: Suitable for various types of rubber stoppers.
- Laminar Flow: Class A clean environment protection.
- Audit Trail: Full production process monitoring and data traceability.
- Online Sterilization: CIP/SIP functionality for filling pumps.
Technical Specifications
| Feature |
Description |
| Compliance |
Meets GMP and FDA standards |
| Servo Control |
Automated process control for stability |
| Specifications |
1ml-20ml (Customizable) |
| Filling Range |
0.1ml-20ml |
| Capacity |
2000-30000 vials per hour |
| Filling Heads |
2-10 selectable heads |
| Pump Options |
Metal, peristaltic, or ceramic pumps |
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Frequently Asked Questions
What is the supported syringe size for this production line?
The standard production line supports syringes from 1ml to 20ml, and the specifications can be customized based on specific user requirements.
Does the equipment comply with international pharmaceutical standards?
Yes, our production line fully meets GMP and FDA 21CFR part 11 regulatory requirements, ensuring high standards of hygiene and safety.
What is the production capacity of the filling line?
The capacity is adjustable and ranges from 2,000 to 30,000 vials per hour, depending on the number of filling heads (2-10 heads) and liquid characteristics.
What types of liquids can be filled using this machine?
It is ideal for high-precision filling of vaccines, biological products, antithrombotic drugs, and various cosmetic medicine products.
How does the system ensure filling accuracy?
The line is equipped with a high-precision ceramic plunger pump and individual servo motor controls to ensure precise dosage and stoppering depth.
Is the filling system easy to clean?
Yes, the equipment features a modular design for easy disassembly and cleaning. It also offers optional Online Sterilization (CIP/SIP) functionality.
JZCare Syringe
